Installation and Removal Tools for GOST-Compliant ESP Systems

Technical forum on ESP assembly tools. Discuss installation clamps, elevators, motor oil filling units, section wrenches, and pressure testing equipment
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ALSEngineer
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Installation and Removal Tools for GOST-Compliant ESP Systems

Post by ALSEngineer »

1. Pothead Lead-in Coupling Removal Fork EYUTI 401.500.
2. Cleaning rags (cloths) - 1 m².
3. Torque wrench, range 0 to 55 lb-ft (0 to 7.5 kgf·m).
4. 3-ton Jacks with base plate for sectional ESP motors (Submersible Motors).
5. Chisel, 20 mm width.
6. Two 13x14 mm Wrenches, GOST 2839-80.
7. Two Heavy-duty 14x17 mm Wrenches, GOST 2839-80.
8. Two Heavy-duty 17x19 mm Wrenches, GOST 2839-80.
9. KGT 22x24 Clamp Tightening Wrench.
10. L-shaped 4x4 mm Plug Wrench for ESP Motors and Seal Sections (Protectors).
11. Two 5 mm Hex (Allen) Plug Wrenches for ESP Motors and Seal Sections.
12. Shaft Rotation Tool (Straight-sided splines), 25 mm diameter.
13. Shaft Rotation Tool (Straight-sided splines), 28 mm diameter.
14. Shaft Rotation Tool, Straight-Sided Splines, 17 mm diameter (or 22 mm / 20 mm).
15. Shaft Rotation Tool, Involute Splines, 25 mm diameter.****
16. Shaft Rotation Tool, Involute Splines, 28 mm diameter.****
17. Shaft Rotation Tool, Involute Splines, 17 mm diameter (or 22 mm / 20 mm).****
18. Combination Protector-Lizer Wrench.
19. Pressure Gauge, 150 psi (10 atm).
20. Pressure Gauge, 90 psi (6 atm).
21. ES2002 Insulation Tester (Megohmmeter).
22. Fluke Multimeter.***
23. Copper-faced (Non-sparking) Hammer, GOST 2310-70.
24. Round File, 2822-0060.
25. Flat File, 2820-0066.
26. MC 2 Oil Filling Pump.
27. Pressure Test Nipple (Fitting).
28. Heavy-duty Screwdriver, 7810-0397.
29. Combination Pliers, 7814-0161.
30. Shaft Alignment Tool (Coupling Tool) for BORETS, NOVOMET, and ALNAS ESP Motors; Straight-Sided Splines.*
31. Shaft Alignment Tool (Coupling Tool) for BORETS, NOVOMET, and ALNAS ESP Motors; Involute Splines.*
32. Cable Head Protector for sheave wheel passage.
33. Cotton wipes (40x40 cm), 5 pieces.
34. Special drive-train check flag (Shaft rotation indicator).
35. Single-leg wire rope sling, eye-to-eye, 8 mm diameter x 1.5 m length.
36. Insulation test lead (Megger lead), 7.5 m.
37. "Rotor" Phase Sequence Indicator for ESP motor windings.
38. Gap (Clearance) adjustment tool.**
39. Two XHEU-3 Universal Elevator Clamps (or XHEU-2 Mounting Elevators, or EMN Mounting Elevators).
40. MB3.3.070 Assembly Awl (Scribe).
41. TSVIYA 321.354.001 Tool Box.
42. O-ring Installation Mandrel for the Pothead (Cable Head) Block.
43. Pothead Lead-in Nut Torque Check Wrench.
44. Dielectric (Insulating) Gloves.
45. Safety Goggles (Safety Glasses).
46. Pressure Test Caps for ESP Motors and Seal Sections (Protectors).
47. Coupling Set (Sized to fit).
48. O-ring Kit (Sized to fit).
49. Multimeter.
50. Special Gauge for ESP Motor Shaft Protrusion Measurement.
51. Two-leg Wire Rope Sling.
52. Heavy-duty Utility Knife (Boot Knife).
53. ESP Cable Sheave (Cable Hanging Pulley).

Notes:
* Only for the assembly of sectional motors manufactured by BORETS, NOVOMET, or ALNAS.
** Only for the assembly of Type 10.1 NK5A.00.000IM Compression-Type ESP pump sections.
*** Only for the installation of Submersible Motors (ESPs) equipped with Downhole Telemetry (Sensor) Systems.
**** Only for the installation of ESP systems with Involute Splines (replaces items 11, 12, and 13).