Gas separator equipment record

Discuss gas separators, charge pumps, and gas handling devices. Technical forum on multiphase flow, gas interference, and advanced separation techniques
mishsho
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Gas separator equipment record

Post by mishsho »

Good day. I am doing a course paper and looking for an equipment record for a gas separator. Can anyone help?
Original topic
Доброго времени суток , делаю курсовой , ищу паспорт на газосепаратор, кто нибудь может помочь ?
ALEngineer
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Re: Gas separator equipment record

Post by ALEngineer »

Equipment record for a tandem module: gas separator-disperser.

Scan / image text translation (watermark EXAMPLE; original scan kept as attachment below):

ALNAS gas separator-disperser GSDAO5-5M2E. Manufacturer: ALNAS JSC, Tatarstan. Manufactured 04.12.2014, serial 1141201325.

1. General information about the product
1.1 Name and designation: gas separator-disperser GSDAO5-5M2E.

1.2 Purpose

The gas separator-disperser is intended to reduce free gas in formation fluid (a mix of oil, produced water, and petroleum gas), maximum density 1400 kg/m3, maximum produced-water cut 99%, pH 5.0-8.5, maximum solids 1000 mg/l at particle microhardness not more than 7 Mohs. Maximum kinematic viscosity of single-phase fluid at which the unit runs without change of head and efficiency - 1 mm2/s. Maximum H2S for the gas separator-disperser - 1.25 g/l. Maximum free gas at the intake - 75% by volume. Pumped fluid temperature, C, not more than 150 C. Gas separation coefficient 0.6.

2. Main technical data

Code: Select all

+----------------+------------+--------------+------------------+--------------+----------------+
| Name           | Mass, kg   | Length, mm   | Housing OD, mm   | Power, kW *  | Shaft dia, mm  |
+----------------+------------+--------------+------------------+--------------+----------------+
| GSDAO5-5M2E    | 43         | 1253         | 92               | 1.8          | 20             |
+----------------+------------+--------------+------------------+--------------+----------------+
Note: *) Power consumption is calculated for water density 1000 kg/m3 at 50 Hz (2910 rpm).

The gas separator-disperser shaft is made of hardened material 05Kh16N4D2B-T11 per TU 14-1-5518-2005 (sigma 0.2 >= 110 kgf/mm2), with an involute spline profile.
ALNAS GSDAO5 gas-separator-disperser equipment record.jpg
Original reply
Паспорт на сдвоенный модуль, газосепаратор-диспергатор.

1.1 Наименование и обозначение: газосепаратор-диспергатор ГСДАО5-5М2Э.
Дата выпуска: 04.12.2014. Изготовитель: ОАО АЛНАС, Татарстан. Зав. № 1141201325.
1.2 Назначение: снижение содержания свободного газа в пластовой жидкости (нефть, вода, газ) до приема насоса.
ALNAS GSDAO5 gas-separator-disperser equipment record.jpg
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mishsho
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Re: Gas separator equipment record

Post by mishsho »

Thanks. Does the equipment record only have those 2 items?
Original reply
Спасибо; в состав паспорта только 2 пункта входит ?
ALEngineer
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Re: Gas separator equipment record

Post by ALEngineer »

This is the equipment record from the ESP kit. QC stamps go in the pump (ESP) equipment record. If the gas separator ships as a standalone product, QC stamps are entered the same way as on this downhole sensor (TMS) equipment record:

Scan / image text translation (original scan kept as attachment below):

4. Acceptance and packing certificate

Manufactured and accepted in accordance with state standards and the current technical documentation, and found fit for service.

Code: Select all

+------------------------------------+------------------------------------------------------------+
| Field on the form                  | Value / label                                              |
+------------------------------------+------------------------------------------------------------+
| Document / model                   | TsVIYa.468154.002-12 PS / BP-103M3                         |
+------------------------------------+------------------------------------------------------------+
| 4.1 Product name                   | BP (downhole unit) *                                       |
+------------------------------------+------------------------------------------------------------+
| Designation                        | TsVIYa.468154.002-12                                       |
+------------------------------------+------------------------------------------------------------+
| Serial number                      | 13052152                                                   |
+------------------------------------+------------------------------------------------------------+
| Packed by                          | IRZ TEK LLC, per the current technical documentation       |
+------------------------------------+------------------------------------------------------------+
| QC (OOK) - position / name / date  | OOK / Pavlova / 03 Dec 2014                                |
+------------------------------------+------------------------------------------------------------+
| Head of QC - name / date           | Ladokhin / 03 Dec 2014                                     |
+------------------------------------+------------------------------------------------------------+
| Head of enterprise - name / date   | Shikhiev / 03 Dec 2014                                     |
+------------------------------------+------------------------------------------------------------+
| Stamps                             | IRZ TEK FOR TECHNICAL DOCUMENTATION                        |
+------------------------------------+------------------------------------------------------------+
Note: * - full product name, see para 1.1.1.

5. Movement of the product in operation

5.1 Notes on commissioning and movement of the product in operation shall be entered in Table 5.

Table 5 (blank log). Grouped column: Operating hours = from start of service / after last repair.

Code: Select all

+--------------+------------------+--------------+--------------------+------------------+------------------+--------------------+
| Install date | Where installed  | Removal date | Hours from start   | Hours after last | Reason for       | Signature (install |
|              |                  |              | of service         | repair           | removal          | / pull)            |
+--------------+------------------+--------------+--------------------+------------------+------------------+--------------------+
|              |                  |              |                    |                  |                  |                    |
+--------------+------------------+--------------+--------------------+------------------+------------------+--------------------+
IRZ downhole-sensor TMS equipment record QC page.jpg
Original reply
Это паспорт из комплекта УЭЦН, в комплекте, отметки ОТК ставятся в паспорте на насос (ЭЦН), по идее, если ГС идет как самостоятельное изделие, то ставятся отметки ОТК, наподобие как на фото паспорта ТМСП:
IRZ downhole-sensor TMS equipment record QC page.jpg
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